型号：SAMXIM 80米单轨开槽生产线系列 10+10全高频
A-1:纵向上料机 A-2:纵向双侧铣
B-1;中间输送机 B-2:横向双端铣
C;风车翻板机 下道工序
Model: SAMXIM machine 80 meters single track groove processing line series, 10+10 full high frequency
A-1: Vertical feeder A-2 Vertical double sides milling
C-1: Middle conveyor B-2 Horizontal double sides milling
C: Windmill board turnover machine Next working process
1、 速度及产能：整线主要速度及频率：纵向铣 60-80m/min，每分钟约 60 块标准板（标准板为 8.2*150*1220，单片面积 0.18 平米）。纵向双侧铣 80 米的速度，60 块标板；横向双端铣速度在30m/min 左右。推料钩间距 400mm，在 30m/min 的速度下每分钟可加工75 块标准板。
1. Speed and capacity: Main speed and frequency of the whole line: Horizontal milling 60-80m/min, 60 pieces of standard board per minute (the standard board: 8.2*150*1220, area of per board: 0.18 square meters). Vertical double sides milling: 80 m/min, 60 pieces of standard board per minute; Horizontal double sides milling: around 30m/min. Push hook spacing 400mm, At the speed of 30m/min, 75 standard boards can be processed per minute.
2、 产量计算：预测产量：（按照标准板每分钟 60 块，每天一班 8 小时，生产效率预计 80%，设备效率为 80%，年工作日 300 天）
单班年产量 约为 100 万平米60*0.18*60*8*0.8*300*0.8=995，328）。双班年产量可在 200 万平米左右。
日产量（三班）约达 10000 平米
60*0.18*60*8*3*0.8*0.8=9，953.28）。
2. Calculation of output: forecast output: (According to the 60 standard plates per minute, one shift a day 8 hours, the forecast production efficiency: 80%, 300 working days per year)
The annual output of single shift is approximately 1 million m2 (60*0.18*60*8*0.8*300*0.8=995，328)
The double shifts can reach approximately 2 million m2.
The max daily output (three shifts) can reach to approximately 10000 m2 (60*0.18*60*8*3*0.8*0.8=9，953.28）
2、 | 成品 Finished product | ||
2.1 | 地板成品尺寸范围 Finished product size range of floor board | ||
长度Length | 600-1300mm（标准）(Standard) | ||
长度Length | 600-2500mm（加长）（或定做）(L lengthening)(Or customized ) | ||
宽度（单轨）Width (single track) | 90-300mm | ||
115-400mm | |||
宽度（双轨）Width (double tracks) | 135-800mm | ||
135-1300mm（加宽）(Broadening) | |||
厚度 Thickness | 5-20mm | ||
3.2成品公差
3.2 Tolerance of finished product
长度：Length: | ±0,25 | mm |
宽度：Width | ±0,025 mm | |
直线度（香蕉形）： Straightness (Banana shape): | 纵向 Vertical---- ±0,05 mm/ 1000 mm | |
直角度： right-angle: | ±0,03 | mm/ 205 mm(板长/板宽＞5) |
拼缝高低差：(采 | ||
用模板) Seam height difference: use mould | ||
配合公差 Fit tolerance | ±0,05 | |
公差只有顾客遵守了以下条款才能得到保证：
Only if customers have complied with the following terms, the tolerances will be guaranteed
→材料尺寸： 见上表格
Material sizes: see the above table
→为了达到这个高要求的修整精度，板子需要有足够的长度，相同的宽度和没有弯曲。
In order to meet this high requirement of finishing accuracy, the board should be long enough, with same width and without bend.
→表板的平面度为：＜0.1mm/300mm
The flatness of the board surface: ＜0.1mm/300mm
→地板纵向弯曲度为：+20/-10mm/2.2m；横向弯曲度为：+/-0.3mm
Max. Vertical bending of floor board: +20/-10mm/2.2m; Max. horizontal bending: +/-0.3mm
→地板坯料的厚度公差为：＜0.15mm/300mm
Thickness tolerance of floor board raw material: ＜0.15mm/300mm
→机器在正式生产之前必须预热（即链条连续运行至少一小时）→严格遵守润滑和保养规定
The machine must be preheated before it officially produces (i.e. the chain runs continuously for at least one hour) → Strictly abide by lubrication and maintenance regulations
→如果有必要的话，挡块需要检查和调整，保养至少必须每 14 天进行一次。
If necessary, stop dog need to be checked and adjusted, maintain once at least every 14 days.
→测量时温度变化值是±5℃
Max. temperature change during measurement: ±5℃
→刀具的精度：
刀具的磨损：60%的刀齿必须在公差为 10μm 范围内。所有刀齿的公差为 20μm。平衡值为 6.3G。
Tool precision:
wearing of tool: the tolerance of 60% tools should be within 10μm. The tolerance of all tools should be 20μm. The Max. balance: 6.3G.
